At present, disc brakes are being used in modern vehicles. Because disc brakes are more effective than older technology and have more power, they are capable of suddenly slowing or stopping the vehicle at high speed.
Various parts are used in a disc brake system. Such as rotor, calipers, piston, master cylinder, brake pads, and calipers. Brake calipers are an important component in the braking system of modern vehicles.
Through this article, we will discuss brake calipers in detail, such as: what are brake calipers, how do they work, symptoms of bad brake calipers, and how much does a replacement cost?
What Are Calipers On A Car?
A brake caliper is an important part of a car’s disc brake system, which is used in the front brake system of most cars. The brake calipers act by squeezing the brake pads opposite the rotor, causing the brake calipers to create friction with the brake pads opposite the disc rotor, slowing the car or bringing it to a complete stop when the driver applies the brakes.
Brake caliper piston housings, often made of cast iron or aluminum, are located on the wheel hubs of a vehicle. Brake calipers work based on brake fluid pressure. Brake calipers have pistons and brake pads mounted on either side of the rotor.
How Does Brake Caliper Work?
When the brake pedal is pressed by the driver to slow the car down or come to a complete stop, brake fluid pressure is transmitted by the brake master cylinder to all of the car’s disc brake calipers through separate pipes mounted on the master cylinder assembly.
The pressurized brake fluid exerts pressure on the pistons of the calipers, causing the brake calipers to compress and the brake pads on either side of the rotor between the brake calipers to be squeezed onto the rotor, causing friction between the brake pads and the rotating rotor to occur with greater force.
And the wheels of the car start to slow down, and the rotor comes to a complete stop at a certain point in time when the driver continuously presses the brake pedal.
When the brake pedal is released, the fluid pressure drops, and the brake fluid travels back through the master cylinder to the reservoir tank. When the brake fluid pressure drops, the caliper pistons return to the same position, causing the brake pads to release their grip on the rotor and the wheels free to spin.
Types of Brake Calipers
Generally, there are three types of brake calipers often used in the braking systems of car’s.
- Single piston caliper
- Dual Piston Clipper
- Four Piston Caliper
1. Single Piston Caliper
This type of brake caliper has only one piston. This piston is located exactly in the middle of the brake caliper. This piston alone squeezes the brake pads onto the rotor. Due to which the brake pads make their grip on the rotating rotor.
The increased friction between the brake pads and the rotor causes the rotor to slow or stop completely, depending on the driver’s handling.
2. Dual Piston Caliper
This type of caliper uses two pistons in the braking system of vehicles. These pistons are located on the top of the brake caliper at both extreme ends.
These two pistons of the brake caliper squeeze the brake pads on both sides of the rotor when the brake pedal is pressed by the slicker.
This results in a greater force of friction between the brake pads and the rotor, and the vehicle slows down or comes to a complete stop.
3. Four Piston Caliper
Four-piston calipers are also used in the braking systems of some racing cars and heavy vehicles. This type of brake caliper has two pistons on one side and two pistons on the other side as well. This type of caliper squeezes the brake pads onto the rotor with excessive force.
Bad Brake Caliper Symptom
The most common symptoms of a bad brake caliper are brake warning lights coming on, uneven brake pad wear, leaking brake fluid, vehicle pulling to one side during braking, clucking noises, soft spongy brake pedal or reduced braking ability.
1. Brake Warning Light Come On
Disc brake systems of modern vehicles with worn out calipers may display a brake warning light on the dashboard, indicating any failure of the vehicle’s brake system.
2. Clucking Noises
In the braking system of vehicles, often due to a bad brake caliper, you hear clucking noise while driving the vehicle on rough roads. This noise often seems to come from inside the wheel of the vehicle.
However, there can be many other reasons for unusual wheel noise. For example, bad suspension, bad wheel bearings, a bad axle, or a bad CV joint.
3. Leaking Brake Fluid
Often, brake caliper wear can result in brake fluid leaking from around the brake caliper assembly and if the piston of the brake caliper is more damaged, the fluid can be seen leaking on the inner side of the wheel when the driver presses the brake pedal.
4. Soft Spongy Brake Pedal
If the brake caliper in the vehicle’s braking system is damaged, you will experience a soft spongy brake pedal when you press the brake pedal, and the brake pedal sinks down when you hold the brake pedal down continuously.
Because bad brake calipers are unable to stop the expansion of brake fluid, pressurized fluid leaks when the brake pedal is depressed.
5. Uneven Brake Pad Wear
Bad brake calipers often lead to uneven wear of the brake pads. because the pistons of bad brake calipers are unable to evenly press the brake pads, due to which the brake pads start wearing unevenly. However, these symptoms can also be caused by a bad disc brake rotor.
6. Vehicle Pulling To One Side During Braking
Often, when the brake caliper of a vehicle is damaged, the vehicle starts pulling to one side during braking. Because the braking system is on both sides of the vehicle, the piston of the brake clipper on one side gets stuck or the piston is unable to withstand the pressure of the fluid.
Due to this, when applying brakes at high speed, one side’s brake gets engaged and the other side’s brake system fails, causing the vehicle to start pulling to one side when the brake caliper fails during braking.
Brake Calipers Replacement Cost
Generally, the replacement cost of one unit of front wheel brake calipers in normal cars can range from $170 to $250, including the mechanic’s labor cost. Taxes and fees are not included in this estimated replacement cost.
A typical car front wheel single unit caliper can cost between $100 and $150, and the labor cost for a mechanic to replace a single unit front wheel caliper can be between $70 and $100.
The replacement cost of a brake caliper depends more on the model of the vehicle, the location of the mechanic, and the caliper model. Because the prices of single piston calipers, dual piston calipers, and four piston calipers are different.
If you have experience replacing your vehicle’s brake caliper and have the necessary tools available to do so, Then you can also save on the labor cost to be paid to the mechanic.
Q. Is it ok to drive with a bad brake caliper?
No, as it is never recommended to continue driving with a damaged brake caliper. Doing so can be extremely dangerous to your vehicle and to your and other road users’ safety. If you choose to continue driving your car, you may cause additional damage to the vehicle’s brake pads.
Q. How long do calipers last?
In typical vehicles, the recommended repair or replacement for brake calipers is every 40,000 to 60,000 miles. However, vehicle type and driving habits can affect the lifespan of a brake caliper.
That’s why it’s important to regularly inspect your vehicle to make sure that the brake calipers are working properly.
Q. What causes caliper damage?
Often, worn brake pads and damaged rotors are the cause of vehicle brake caliper wear. Because damaged brake pads and rotors get hotter, the brake caliper is more likely to fail. Along with this, not taking care of the brake caliper regularly can also lead to its deterioration.
Banty is the owner of Autorepairszone.com & is also a vehicle mechanic by profession. We have almost 12 years of experience in the field of automotive repair, and we strive to provide you with accurate information about vehicle malfunctions and repairs based on our experience.